Industrial Alumina Mullite Ceramic Honeycomb Filter for Metallgury
Product Description
Honeycomb ceramic filter purify metal liquid and reduce non- metal impurity and gas. Make the metal liquid to remain calm and reduce the swirl. Simplify the pouring system and improve the producing rate. Improve surface quality and mechanical performance of casting, reduce the rejection rate of casting, raise the life span of the casting and reduce casting cost.
Advantages:
Perfect heat-resistance performance.
Even geometrical shape.
High dimensional accuracy.
Good mechanical and handling properties.
Maximum service temperature 1450° C, it is applied to grey iron, ductile iron and malleable iron. Grey iron requires cell diameters of less than or equal to 2 mm; Spheroidal graphite iron requires cell diameters of 2 mm and greater.
Honeycomb Ceramic Filter Features:
The utilization ratio increasing 5-10%;
Casting tired intensity increases by 15.5%;
Thermal shock, Heat impact resistant: Not break cooling from 1200° C by cold water for 5 times;
Coefficient of thermal expansion: (1000° C) 1.6~5.4*10-6/° C;
Compressive strength in the direction of axis >2~5MPa;
Bulk density: ≥ 0.6~1g/cm3, Water absorption25± 2%.
Advantages:
Perfect heat-resistance performance.
Even geometrical shape.
High dimensional accuracy.
Good mechanical and handling properties.
Maximum service temperature 1450° C, it is applied to grey iron, ductile iron and malleable iron. Grey iron requires cell diameters of less than or equal to 2 mm; Spheroidal graphite iron requires cell diameters of 2 mm and greater.
Honeycomb Ceramic Filter Features:
The utilization ratio increasing 5-10%;
Casting tired intensity increases by 15.5%;
Thermal shock, Heat impact resistant: Not break cooling from 1200° C by cold water for 5 times;
Coefficient of thermal expansion: (1000° C) 1.6~5.4*10-6/° C;
Compressive strength in the direction of axis >2~5MPa;
Bulk density: ≥ 0.6~1g/cm3, Water absorption25± 2%.
| Material | Al2O3 (%) | Hole type | Milli hole(μm) | Coefficient of Thermal Expansion (×10-6/Degree C) | Softening temperature (Degree C) | Compressive Strength (MPa) |
| Cordierite | 34 | Round, square and delthyrium | 2~3 | ≤1.6 | 1390 | ≥12 |
| Mullite | 62-64 | 2~3 | ≤5.0 | 1600 | ≥15 | |
| Corundum-Mullite | 73-75 | 2~3 | ≤6.0 | 1700 | ≥15 |
| Size (L×W mm) | Cell Shape | Cell Dia (mm) | No. of Cells | Porosity (%) | Pcs/Cubic Meter |
| 100×100×(20) | square | 2.2×2.2 | 33×33=1089 | 52.7 | 5000 |
| 100×100×(20) | square | 2.5×2.5 | 31×31=961 | 60.06 | 5000 |
| 100×100×(20) | square | 3.0×3.0 | 24×24=576 | 51.84 | 5000 |
| 81×81×(12.5) | square | 1.46×1.46 | 44×44=1936 | 62.89 | 12193 |
| 75×75×(15) | square | 2.2×2.2 | 26×26=676 | 58.17 | 11852 |
| 75×75×(15) | round | Φ2.5 | 492 | 42.94 | 11852 |
| 120×65x(20) | square | 2.2×2.2 | 38×20=760 | 47.16 | 6410 |
| 100×65×(20) | square | 2.2×2.2 | 33×21=693 | 51.6 | 7692 |
| 100×60(12.5) | square | 2.2×2.2 | 33×20=660 | 53.29 | 13333 |
| 100×50×(20) | square | 1.6×1.6 | 50×24=1200 | 61.44 | 10000 |
| 66×66×(12.5) | square | 1.2×1.2 | 42×42=1764 | 58.31 | 18365 |
| 66×66×(12.5) | square | 1.46×1.46 | 37×37=1369 | 66.99 | 18365 |
| 66×66×(12.5) | square | 2.2×2.2 | 26×26=676 | 75.11 | 18365 |
| 66×66×(12.5) | round | Φ2.4 | 440 | 45.7 | 18365 |
| 60×60×(20) | square | 1.6×1.6 | 29×29=841 | 59.8 | 13889 |
| 60×60×(15) | square | 2.2×2.2 | 20×20=400 | 53.78 | 18519 |
| 55×55×(12.5) | round | Φ2.3 | 367 | 50.41 | 26446 |
| 55×55×(12.5) | square | 2.2×2.2 | 21×21=441 | 70.56 | 26446 |
| 55×55×(12.5) | square | 1.15×1.15 | 37×37=1369 | 59.85 | 26446 |
| 50×50×(12) | square | 2.2×2.2 | 19×19=361 | 69.89 | 33333 |
| 50×50×(12.5) | round | Φ2.3 | 294 | 48.86 | 32000 |
| 40×40×(10) | round | Φ2.2 | 172 | 40.86 | 62500 |
| 40×40×(10) | square | 1.4×1.4 | 22×22=484 | 59.29 | 62500 |
| Φ90×(12.5) | square | 2.2×2.2 | 696 | 52.95 | 12582 |
| Φ60×(10) | square | 1.44×1.44 | 502 | 36.82 | 35368 |
| Φ52×(7) | square | 2×2 | 234 | 44.07 | 67304 |
| Φ52×(7) | square | 1.44×1.44 | 286 | 27.93 | 67304 |
| Φ50×(10) | round | Φ2.3 | 109 | 23.06 | 50955 |