Honeycomb Ceramic for Regenerative Ceramic Honeycomb Heater

Product Description

Honeycomb ceramic as heat exchange media is the key part for heat storage HTAC (High Temperature Air Combustion) technology, which has been widely applied in all kinds of pushing-steel heating furnace, RTO(Regenerative Thermal Oxidation), stepping heating furnace, heat treatment furnace, forging furnace, dissolving furnace, steel wrapping/middle wrapping baking apparatus, soaking pit, radiation tap incendiary apparatus, covering furnace, high temperature hot-blast stove in metallurgical machine building and all kinds of ceramic cellar stove, glass cellar stove in building materials, and all kinds of tap heating stove, splitting stove, other industrial stove cellar, too. Honeycomb ceramics as heat storage body, by the advantage of large specific surface area, small heat resistance, good thermal conductivity, excellent thermal shock resistance, realize quickly exchanging heat; Reducing energy in the strict sense (up to 97% of true thermal energy can be recovery and also it can absorb NOx more than 40%).



Honeycomb Ceramic Heater advantages:
*High working temperature.
*Large specifc surface area.
*Good thermal conductivity.
*All shapes avalible.

We can provide high quality honeycomb ceramic parts. Because of it's features of corrosion resistances, large specific surface area, small heat resistance, good thermal conductivity and excellent thermal-shock resistance, fast heat exchanging and energy saving. It's widely used in many fields. Honeycomb ceramic as the heat exchange media is the key part for heat storing HTAC ( High Temperature Air Combustion) technology. It is the best choice for RTO, heat exchanger and other environmental protection and energy saving products. Honeycomb ceramic carrier used high aluminum cordierite as raw material forming the main board or circular honeycomb ceramic carrier, coated with special catalyst, make it have the advantages of special strength, toughness, vibration resistance, heat resistance, so the product can remove oil, harmful gas from chemical production, filter liquid waste in the process of petroleum, chemical industry, so as to improve the product quality.

Honeycomb ceramic regenerator heat capacity more than J/kgk1000. Use a temperature≥ 1700° C in the heating furnace, roaster, soaking furnace, pyrolysis furnace, fuel can be savings of more than 40%, increase in production for more than 15%. The flue gas temperature below 150° C.

With the development of High Temperature Air Combustion Techonolog, honeycomb ceramic heater has been widely used in filelds of smelting metallurgy petrochemical electric powerboilerand so on. We have researched and developed a series of honeycomb ceramics for heat storage according to the different features of industrial furnaces.
Dimension (mm) Quantity
of cells
Wall thickness(mm) Width of cell (mm) Surface area (m2/m3) Void section(%) Weight per piece (kg)
150*150*300 25*25 1 4.96 580 68 4.7
150*150*300 40*40 0.7 3.03 891 65 5.5
150*150*300 50*50 0.6 2.39 1090 63 6.1
150*150*300 60*60 0.5 1.99 1303 63 6.3
150*100*100 40*40 1 2.5 784 49 1.2
150*100*100 33*33 1.1 3 691 52 1.13
150*100*100 20*20 2 5 392 49 1.04
100*100*100 40*40 1 2.5 784 49 0.81
100*100*100 33*33 1.1 3 691 52 0.75
100*100*100 20*20 2 5 392 49 0.68

Name
Alumina Dense Cordierite Porous Cordierite Cordierite
-Mullite
Dense Alumina Mullite Corundum mullite
Density(g/cm3) 2.0~2.3 2.1 ~2.5 1.5 ~1.9 1.8~2.3 2.4 ~2.7 2.0 ~2.5 2.3 ~2.7
Coefficient of heat expansion ( × 10-6K-1) (20~800 ° C) ≤ 5 ≤ 3.5 ≤ 3.0 ≤ 3.5 ≤ 5 ≤ 5 ≤ 6
Specific Heat
(J/Kg.K)(20~1000 ° C)
900~1150 900~1100 900~1100 900~1150 1000~1150 1000~1150 1100 ~1300
Thermal Conductivity (W/m.k) (20~1000 ° C) 1.5~2.0 1.5~2.5 1.2~1.8 1.5~2.0 1.5~2.5 1.5~2.0 1.5~2.5
Impact Thermal Resistance ( ° C/min) ≥ 300 ≥ 300 ≥ 350 ≥ 350 ≥ 300 ≥ 350 ≥ 300
Max. Working Tem.( ° C) 1350 1300 1300 1320 1350 1450 1550
water absorption(%) 15-25 ≤ 2 15~25 15 ~25 ≤ 2 15~25 15 ~25
compressive strength(MPa) ≥ 28 ≥ 28 ≥ 25 ≥ 25 ≥ 28 ≥ 28 ≥ 30
chemical composition (%) Al2O3 55 ~65 25 ~38 28 ~38 40~52 55 ~65 60 ~70 70 ~80
SiO2 25~35 50 ~60 45 ~55 45 ~55 25 ~35 25 ~35 15 ~25
MgO 1~3 5 ~10 11 ~14 7~9 3~5 0 ~1 0 ~2
others <5 <5 <5 <5 <5 <5 <5

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